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Self adhesive waterproof membrane for pipeline

Product Description

Self Adhesive waterproof membrane for pipeline 

 

1.PE bitumen wrapping tape----System description:

 

The XUNDA-T600 series is Cold applied tape Coating System for Corrosion Protection of Oil, Gas, Petrochemical, Waste Water underground or overhead pipelines and waterproofing.

 

The PE bitumen wrapping tape shall be applied after the primer by hand or with a Wrapping Machine

 

2.PE bitumen wrapping tape  ----Structure

 

The specification of the tape consists of three layers,

Adhesive: Butyl rubber Bituminous Compound and Adhesion Promoting Resins

Film backing: Special blend of stabilized polyolefines

Interleaf: Antiadhesive Film Treated with Silicone

 

3. PE bitumen wrapping tape ---- features:

 

Heavy duty butyl bitumen compound adhesive

Excellent adhesion to pipe and self

Flexibility provides extra protection at vulnerable areas

Excellent conformability and consistent uniform thickness

Easily applied with no special equipment

Compatible with common pipe coatings

Excellent resistance to cathodic disbonding

Resistant to UV

Can be applied over a wide temperature range

Good conformability and consistent uniform thickness              

Cold applied

 

4.PE bitumen wraping tape  -----Physical Properties

PE bitumen wrapping tape  XUNDA-T600 Series

PHYSICAL PROPERPTIES

UNIT

TEST METHOD

TYPICAL VALUES

Total thickness

mil

ASTM D 1000

40mils

50mils

60mils

65mils

Tensile Strength

lb/in

ASTM D 1000

30(5kg/cm)

35(6.3kg/cm)

39(7kg/cm)

42(7.5kg/cm)

Elongation

%

ASTM D 1000

400

400

450

500

Length

 

 

10 m - 100 m

Width

 

 

50 mm-800 mm

Peel adhesion

To primed pipe

oz/in

ASTM D 1000

269(3kg/cm)

296(3.3kg/cm)

314 (3.5kg/cm)

340(3.8kg/cm)

     To backing

oz/in

ASTM D 1000

90(1kg/cm)

90(1kg/cm)

117(1.3kg/cm)

135(1.5kg/cm)

Dielectric Strength

KV/mm

ASTM D 1000

42

42.6

43

43.8

Volume Resistivity

ohm·m

ASTM D 257

2.5 X 1012

2.5 X 1012

2.5 X 1012

2.5 X 1012

Water Vapor Transmission Rate

g/ m2 /24h

ASTM E 96

0.06

0.05

0.03

0.02

Water Absorptivity

%

ASTM D 570

0.1

0.1

0.1

0.1

Application Temperature

F

 

-31-+160 (-35-+70℃)

Max service temperature

F

 

-40-+176 (-40-+80℃)

  

 

Packaging & Shipping

 Packaging : 

Commonly use carton:

Tape Thickness Tape Size Carton Size SQM/CTN(m²) Quantity/CTN
  0.51mm  0.51mm*200mm*50m  410cm*210cm*415cm  40  4
 0.51mm*150mm*50m  420cm*420cm*320cm  60  8
 0.51mm*100mm*50m  420cm*420cm*320cm  60  12
 0.51mm*75mm*50m  420cm*420cm*320cm  60  16
 0.51mm*50mm*50m  420cm*420cm*320cm  60  24
     0.75mm      0.75mm*200mm*50m  410cm*210cm*415cm  28  4
 0.75mm*150mm*50m  420cm*420cm*320cm  42  8
 0.75mm*100mm*50m  420cm*420cm*320cm  42  12
 0.75mm*75mm*50m  420cm*420cm*320cm  42  16
 0.75mm*50mm*50m  420cm*420cm*320cm  42  24

 Shipping :  

Container Specification :

Container Specification Length*Width*High(m) Weight (Ton) Volume (m²)
20GP

Inside:    5.898×2.352×2.385

Outside:  6.058×2.438×2.591

17.5 24-26
40GP

 Inside:    12.032×2.352×2.385

 Outside:  12.192×2.438×2.591

22 54
40HQ

                 Inside:    12.032×2.352×2.385

                 Outside:  12.192×2.438×2.591

22 68
45HQ

                 Inside :     13.556×2.352×2.698

                 Outside:    13.716×2.438×2.896

29 78

  

Our Services

- OEM, OBM, ODM

- Oil, Gas and Water Transmission pipeline market

- Oil and Gas distribution and utility markets

- New pipeline construction markets

- Rehabilitation and Reconditioning market

- Offshore Industry

- Manufacture of conventional and specialty Polyethylene, Polypropylene and Polymeric Alloys and coating 

  systems for pipe corrosion protection.

- Manufactures PE coatings systems for applications for New Pipe Construction and Rehabilitation and

  Reconditioning

- Approved to ISO 9001 and to other good manufacturing and technical standards and norms governed within   the energy and pipeline industry.

 

 

Company Information

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Jining Xunda Pipe Coating Materials Co.,Ltd , a joint -stock enterprise, possessing a gross investment RMB 42 million, registered capital of RMB 20 million,the manufacturer of anti-corrosion and waterproof coating materials for petrochemical,Oil,Gas and Water underground, underwater and overhead pipelines transport system, are widely used for electricity, chemicals, construction.

 

Our main anti-corrosion products : Polyethylene Self Adhesive Tape, Polyethylene Outer Protection Tape, Polyethylene Joint Repair Tape, Polyethylene Double Side Wrap Tape, Polypropylene Mesh Membrane Tape, Polypropylene Waterproof Tape, Aluminum Foil Waterproof Tape, Viscoelastic Body Adhesive Tape, Heat Shrinkable Tape, Heat Shrinkable Sleeve ,Petrolatum Tape etc.

 

We have got DVGW,AWWA,ASTM,SGS certificates and test report, also the sole factory in China passed DVGW, AWWA test. We were approved ISO 9001,ISO 14001 and OHSAS 18001. XUNDA tapes can meet ASTM D1000, DIN EN12068, 30672,AWWA C209, 214 , IGS and other international standards.

 

Our major market including 80 countries, widely distributed in South Asia,Southeast Asia, the Middle East, Africa, Central Asia, West Asia, Europe, Eastern Europe, South America, Australia.

 

Company overview

 

Certifications

Our Pipe Wrap Tape certificate:

1.  ISO 9001

2.  OHSAS 18001

3.  ISO 14001

4.  SGS

5.  DVGW

6.  EXVOA - AWWA C214

7.  SINOPEC : China Petro-Chemical Corporation Supplier

8.  CNPC: China National Petroleum Corporation Supplier

9.  CNOOC : China National Offshore Oil Corporation Supplier

 

Advantages

- 15  years of  pipeline  coating experience

- Global presence in oil, gas and water industries

-  Innovative coatings, high temperature systems and niche coatings with first quality products

-  Multiple coating systems to meet end-user applications and requirements

-  ISO,AWWA,DVGW,SGS approved manufacturing protocol

-  Technology/R&D programs for new products and new processes

-  Proven long-term performance and corrosion protection on operating pipelines

-  Easy of application, consistent application and lower costs

- Compatible with traditional and current corrosion coatings

- Just-in-Time delivery on a global basis

- Achieving and exceeding Client requirements for products, packaging and shipment expectations

- Meetings all International and In-Country transportation requirements

Product Uses

1) Steel pipe pretreatment

 1.1 Keeping the pipe external surface clean and dry. Remove the dust, 

oil, welding slag, burrs, grease and dirt on pipe surface.

1.2 Pipe surface prepared up-to a level of Sa 2 or 2 ½ or St 2/st by sand blasting. 

1.3 After the pre-cleaning operations, the pipe surface not smooth

which may sharp the pipe coating should be burnished , the abrasive 

dust attached on the pipe surface should also be cleaned clearly.

1.4 If flash rusting occurs, the surfaces must be re-cleaned by blasting as above. 

 

2) Coating &Wrapping application

2.1 Coating &wrapping application consist of primer application, inner 

tape coating ,outer tape coating .

2.2 weather condition

2.2.1 When the wind&sand was strongly, when the sand and dust covered 

on the surface of pipe, primer ,tape etc., should not be brushing primer 

and wrapping the tape if there is no reliable preventive measures.

2.2.2 When air humidity is greater than 80%,or when the pipe surface is wet from any precipitation, should not be brushing primer and wrapping tape.

 

3) Brushing primer

3.1 The brushing time should be control within 6 hours between the pipe surface treatment and brush primer. During brush primer, pipe surface should be free from damp and pollution. If the pipe surface rust return, should be re-pre-cleaned.

3.2 The primer should be mixed evenly in the container before brushing.

3.3 The primer should be applied uniformly, without any sags, floods, runs, drips, bare spot and over spray, such as leakage brush, clot, streaming. The primer coat DFT shall not be less than 25-50micron (1-2mils)

3.4 After the primer dried, then wrapping the tape(It usually takes 3to 5 minutes.).

3.5 Consumption:

machine applicationapprox. 0,1 litre/m²

hand applicationapprox. 0,2 litre/m²

 

 

4) Wrap tape application

4.1 Wrap tape application consists of hand application and machine application.

4.2 The tape applied temperature must be above 5 degrees,the coating construction temperature shall be more than -5 degrees as better .

4.3 The tape shall be spirally applied ,minimum overlap shall not be less than 50%.

4.4 When a new roll of tape started ,the ends shall be located to ensure the continuity of wrap tape using the same method of application.

4.5 Outer tape applied method is the same as above.

 

5.Cutbacks

Cutbacks shall be a minimum 6inches(150mm) from the ends of each 

pipe.The cutbacks may be tapered or straight edge for the total thickness

of the coating.

 

 

FAQ

 1.  What is the payment terms. 

       T/T (Telegraphic Transfer) ,  L/C at sight,Western Union

 

 2. What is the delivery time of the tape.

       Usually , 7 days after payment, but  it will cost more time when a large order  made.

 

 3. Whether the sample is free or not.

      The sample will be free with one patch or a small roll . It should paid when you ask for large quantity samples.

 

 4.What is your qualification.

     We are the manufacturer of anticorrosion tape for 18 years. All our products are ISO,DVGW,  SGS,

     AWWA approved.we are the membership supplier of SINOPEC, CNOOC ,CNPC. Our products had

     exported to more than 80 countries.

 

 5. What is your after-sales service.

     1). Quality reponse

     2). Providing technical proposanl and feld application  training

     3).Product replacement if it is the quality problem.

 

 

 

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